THE UGLY FACTS ABOUT AUDI G28

The Ugly Facts About Audi G28

The Ugly Facts About Audi G28

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How to Replace an Audi G28 Engine Speed Sensor

Charles the Humble Technician teaches how to replace the G28 Engine Speed Sensor. This sensor is located near the transmission's edge just above the flywheel gear. It sends a signal to the ECU via the grey wire (T55/49), then to the tachometer in the instrument cluster.

1. Engine Speed Sensor

It is located on the outside of the transmission, above the flywheel ring gear the G28 Engine Speed Sensor sends signals to ECU pin T55/49 via the grey wire. The ECU then utilizes this information to regulate the boost, fuel, and timig. It also sends an indication to the G5 tachometer in the instrument cluster.

The sensor is used to connect the G40 Camshaft position Sensor. The ecu needs to know when the crankshaft is TDC and where the camshaft is located so that it can trigger spark and injectors accordingly.

If this sensor fails the ECU will throw the P00160 error, which means the Crank Shaft and Intake Camshaft are out of sync and could indicate chain stretch or a jumped link on the upper timing chain. The code will not appear without the additional information provided by other sensors (G4 or G40).

Testing is a bit challenging as there are two different connector pins, and they serve different purposes but the best method to test it is to measure the resistance between the sensor and the ECU. When the sensor is fully functional, it should read about 1000 ohms. Examine for signs of coolant, or oil in the connector bay if you have problems with this part.

2. Injectors

Yesterday, as i was accelerating off the highway paytoll at a high speed I noticed a massive decrease in power. It was like the engine had run out of gas. Or, my injectors weren't firing. This morning i pull out the spark plugs. Three were drenched with gazoline the fourth was dry. I placed a tissue over each injector hole and when I start the engine with no sparks, the three with gazoline jump right out. The 4th one stays shut. I checked the ground connection on ECU pins 14/55/30/55/48/55/14/55/48/ I get zero Ohm. So i assume the problem is in another place.

I also tried to reset the PID but with no luck. The car will start when the G28 is unplugged, and it is running fine with the G28 connected. However, the intermittent misfire problem persists at higher RPM. The coolant sensor (G62) even when it is unplugged, shows an ice temperature of -49c. Also, i noticed that the gauge for oil pressure in the cockpit is showing 2 bar, whereas the actual pressure is 0.0 if i crank up the engine.

I'm not sure what to do, but i feel i have pretty much eliminated everything else. However, i'm afraid that I may have missed something. If anyone has suggestions, please share them! TIA!

3. Fuel Pump

The fuel pump of the g28 gets a signal from the RPM sensor. The GM-style transmitter is similar to the G4 sender and both work on the 80,100,200, UrS, and RS2 vehicles. It is easy to find a spare in a wrecking shop or a parts store. It is simple to test them by putting your DMM in resistance mode and take measurements between pins 1 (with the bump on the connector's end up) and 2 (2nd from left on the black connector's end). They should be infinite Ohms.

4. ECU

Our 20vt turbo (3B, AAN, ABY and ADU) engines are equipped with an ECU that has to know the position and speed of the crankshaft in order to make decisions about timing get more info of the fuel injectors, etc. To do this, it utilizes a Crank Position Sensor (G4) and an Engine Speed Sensor (G28). If either of these sensors go badly, you will see codes on the diagnostic scanner which could cause engine shut down.

Some of the signs of a malfunctioning G28 sensor include an inaccurate rev counter for the gearbox and gears that shift faster than normal, and/or a misfire when you are in gear. If you are experiencing any of these problems, it is likely your sensor is deteriorating and requires replacement. The good thing is that they are quite affordable and readily available, especially in the case of a Bosch sensor, which is what ours are. If you prefer, GM's version of this component is an excellent choice.

5. Tachometer

A failing engine sensor could cause a variety of issues in your car. It's a crucial component of the transmission of your Audi since it sends information to the ECU regarding how fast or slow the engine is turning. If the sensor fails, it will cause problems for the transmission, as well as the rest of the car's components.

The G5 engine speed sensor is situated on the outside of the transmission, above the flywheel ring gear and sends a signal to the click here ECU at more info pin T55/49, via an uncolored wire. The ECU utilizes this signal to control the flow of fuel and boost as well as timig. It also transmits it to the G5 Tachometer in instrument cluster. You here can test for sensor failure by examining the continuity of the sensor to the tachometer. Additionally, you can check continuity between pin T55/49 of the ECU and pin T6a/1 of the instrument cluster (trace [79]) and between pin T6a/1 and pin T26a/12. There should be the resistance to be around 1000 ohms between here these points. This is a standard component across the Audi 80 100, 200, UrS and RS2 range from 1985 MC through the 1997 UrS AAN and 1995 RS2 ADU. Good ones might be availble in wrecking yards.

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